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Why there are broken wires in stainless steel wire mesh

Jun. 17, 2022

Why there are broken wires in stainless steel wire mesh


Because the finished stainless steel wire mesh has strong toughness, it is not easy to cause problems in use, so if the wire breaks, it usually occurs at the production stage.


The main reasons are as follows:


1. The size adjustment of the mold on the machine is wrong, which will cause the proportion of the normal compression ratio to be chaotic during the weaving process and cause thread breakage. The solution is to ensure the absolute size of the mold on the machine.


2. The oil or water is cut off during the mold loading process, which causes the mold to run a large hole distance for a short time, causing the compression ratio to become out of balance, and the wire is broken. The solution is to add lubricant to each mold in time to ensure its cooling and lubrication.


3. When the wicker wire appears during the weaving process, the excessively fast winding speed will cause the stainless steel wire to break. The only solution is to replace the mold to ensure that the phenomenon of wicker wire no longer occurs.


4. A certain piece of natural road in the mold consumes too quickly, causing the compression ratio of the back and forth in the weaving to be out of balance, and the broken wire appears. The solution is to replace the mold, and adjust the compression ratio before and after, until normal.